Olsa Compounding Skid with 1500 L and 1000 L Stainless Steel Jacketed TanksOlsamix MACEF 1500 Liter Vacuum Mixer Homogenizer (Main Vessel)
One (1) Skid-Mounted Olsa 1500 Liter Turn-Key Mixing and Homogenizing System for the manufacture of non-sterile topical derm pharmaceutical products. This system adheres to Olsa’s “Full Batch Cycle” approach and includes the
following six (6) main components:
Olsamix PCBS 1000 Liter Vacuum Mixer Disperser (Phase Tank)
System Skid Frame & Operator Platform
Storage Tank Transfer Systems
Liquid Ring Vacuum System
Control & Process Automation System
Unit designed for full vacuum operation (- I BarG) and internal pressure to 58 psig (4BarG), at 316°F (158°C). Includes ASME code stamp and National Board registration.
Unit to be rated for operation in a non-classified environment.
AGITATING AND HOMOGENIZING SYSTEM:
Agitation system for mixing and homogenizing high viscosity formulations, up to 1 million cps, consists of two independently driven top-entering coaxial agitators and one bottom mounted homogenizing turbine, including:
Outer anchor agitator with self-adjusting Teflon scrapers driven at 5-20 rpm by a 10 HP, 460 volt, 3 phase, 60 Hz, TEFC motor.
Internal counter-rotating blades driven at 15 - 52 rpm by a 7.5 HP, 460 volt, 3 phase, 60 Hz, TEFC motor.
Outer anchor and inner counter-rotating blades have reversible rotation capability foraid in clean-in-place (CIP) operations.
Bottom mounted “toothed rotor/stator” type homogenizing turbine driven at 1200-3600 rpm by a 40 HP, 460 volt, 3 phase, 60 Hz, TEFC motor.
Homogenizer includes powder suction porting for vacuum induction of raw ingredients directly into the high shear zone of the rotor / stator. Connection to the powder induction port is a 1-1/2” Triclamp.
Variable speed is accomplished through the use of AC variable frequency inverter drives to be located in control enclosure.
All motors, instruments and sensors on the unit to be wired to a junction box on the outside of the vessel.
Coaxial shaft sealing arrangement utilizes single mechanical seals with EPDM 0-rings.
VACUUM I PRESSURE MIXING VESSEL:
Stainless steel type 31 6L vacuum / pressure vessel with dished bottom to include the following:
Stainless steel type 304 baffled jacket on the sides and bottom rated for 87 psig (6 BarG), at 347°F (175°C). Includes ASME code stamp and National Board registration.
Jacket is insulated with non-chloride insulating material with type 304 stainless steel sheathing fully welded to vessel.
See attached document for additional information