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Carriers are conveyed lengthwise with a slat band conveyor into filler. Incoming carriers are already checked by Gronemeyer so that all carriers in front of filler are completely empty. In feed height (bottom of carrier) into filler is 1156 mm. Afterwards carriers are pushed onto a toothed belt conveyor which is installed inside filler. In this broad face leading position 16 cups are filled into one carrier. Correct carrier position depends on several parameters. To achieve best results for this filling process of carriers both push and position devices are supplied and controlled by Hassia. Further more control and monitor of both conveyors are also part of Hassia. Hassia has to provide that all cups are in correct position in the carrier. That means carriers with cups on the top of carrier are not allowed to feed them to Gronemeyer conveyors. A by-pass system for filler is available and can be used in following cases: - Disturbance of filler - End of shift (Opportunity to run line without filler.) In both scenarios empty carriers are transferred on a direct way to the conveyor system between filler and cooler. By using by-pass both cooling process and carrier handling downstream are no more linked tightly to the filling process. Nominal output of filler is 24.000 cups / hour = 25 carriers / minute. Filling temperature is between 70 °C – 75°C. Design of chute for waste of top foil at discharge site of filler will give access to quality checks equipment. Quality check device is located directly underneath of the chute. If necessary a waste conveyor can be added later on high level to give better access to quality checks
Filled carriers are transported broad face leading on three separate conveyors into the Gronemeyer cooler. By means of these conveyors a train of 10 carriers is formed between filler and cooler. By demand of operators a filled carrier is presented for quality checks right behind filler by a lifting unit. This single carrier has to be removed by hand from this device. Demand of carriers is realised by using the operation panel. Empty carriers can be fed back to conveyor system by using by pass of fille
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Why we recommend inspection
Why We Recommend Inspection!
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