Listing# 713461

Packaging Line for Hot Liquid Filled Cups

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$1,716,666.67 MXN


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Location:  Mexico

Level of Removal:  Still Installed

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Packaging Line for Hot Liquid Filled Cups Includes:

  • Oystar Hassia Polyflex 24|28 Hot Liquid Form Fill Seal Cup Machine
  • Gronemeyer Cups Elevator Cooler
  • Gronemeyer Cups Carriers Transport Systems
  • Rama Srl RM-RX1000 Two Axis Robotic Pick and Place Tray Unloade

    Multi-Listing Includes:

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    Multi-Listing #445864

    Oystar Hassia Polyflex 24|28 Hot Liquid Form Fill Seal Cup Machine

    Title:

    Oystar Hassia Polyflex 24|28 Hot Liquid Form Fill Seal Cup Machine




    Equipment Description
    Oystar Hassia Polyflex 24|28 Form Hot Fill Seal Machine

  • Hassia Form, Fill and Seal Machine Type Polyflex 24/28
    Product:
    Soup and Bouillon Paste
    - Density (g/cm³) 1,18 – 1,2
    - Viscosity (mPas) min. 800 (The product supply at the filler inlet
    may not exceed 0,5 bar. It is preferably max. 0,2 bar at low
    viscous products)
    - Filling Temperature 70 - 75 °C
    - Product cut without string formation at filling temperature
    - Homogeneous product without or with soft particulates
    max. dimensions 3 x 3 x 6 mm
    Filling Quantity:
    Cup depth 25 mm
    Format:
    16 up format
    approx. 46 x 70 mm acc. to format drawing No 40 069 5592
    final cup dimensions are still to be determined

    Wrapping Material Quality Recommendation:
    bottom web: PP/ EVOH/PP approx. 700 µm,
    suitable for hot filling
    lid material: PET Alu/PE approx. 90 µm,
    sealable and peelable against bottom web
    suitable for hot filling
    Approx. Nominal Output Qn according to Unilever Standard:
    = 24.000 cups/h, based on a 16 cup format
    This is based upon the product/packaging material qualities as
    tested with Unilever at Hassia in Germany.
    Splashing of product against the lid material will be reduced to a
    minimum.
    Guaranteed Efficiency:
    Hassia guarantee 98 % PE in accordance with the Unilever
    PAMCO measuring methodology.
    But a PE of 97% when a conveying and handling system

    Machine Specification
    __________________________________________________________________________________________
    01/4206 Basic Machine
    __________________________________________________________________________________________
    **OBC100 Polyflex 24/28
    Format Range:
    - Draw-off length maximum 240 mm
    - Material width maximum 280 mm
    - Thermoform depth maximum 40 mm
    Basic Machine, consists of:
    - Base frame using 304 Stainless steel with
    thermoforming, sealing and punching stations.
    Lift movement for tool tables by means of elbow
    lever
    - Basic machine laid out for PP-utilisation
    - Machine extension for one further working station
    - Drives: Individual drives for each station, with
    precise positioning servo drives
    - Upper sealing tool station lifted at machine stop
    - Station for contact pre-heating
    - Base material feed with pre-draw-off for one
    (1) reel, maximum reel-Ø 1.000 mm
    - Lid material feed with pre-draw-off for one
    (1) reel, maximum reel-Ø 400 mm
    - Material is advanced by transporting and holding
    grippers, to an integrated cooling plate located
    in front of the punching station
    - Thermoforming by pneumatically driven plug
    assists and compressed air into a water-cooled
    mould

    - Hammer shears for chopping waste with waste
    discharge
    - Monitoring of base and lid material reels.
    Reel-end indications by audible or visible
    signal, machine stop after pre-set time
    - One-sided splice detection for rolls of packaging
    material. Automatically discharge of splices within
    three (3) draw-off lengths without machine stop
    and without product loss
    - Jam control in front of punching station
    - Complete pneumatic installation with
    compressed air maintenance unit
    - Filter combination for the pressure air,
    consists of preliminary filter, active charcoal
    filter, micro filter and an additional sterile
    filter for the forming air
    - Cooling water installation
    - Integrated, air-conditioned switch cabinet with all
    control elements, the PC based control system,
    integrated Siemens Servo Technology and an
    Industrial PC. The operator panel with touchscreen
    is centrally located at the machine.
    - Preparation for remote maintenance and
    teleservice
    - HMI - Human Machine Interface
    - Power unit for control voltage stability
    - Printer for printing machine data integrated
    into machine switch cabinet.

    100192/4405 HMI - Human Machine Interface
    - Operator terminal: Standard Industrial-PC
    - Graphical operator guiding
    - ODA – Operating Data Acquisition in standard
    version
    **OBC200 Registration unit for registering pack message
    with lid material stretching device and heated
    stretching bar for plastic lid material

    OBC201 Specially designed punching station for
    set-through punching
    **OBC202 Automatic adjustment for sealing station and
    punching station with base material scanner.
    According to the base material shrinkage the
    stations re-adjust to precise position, ensuring
    centred sealing and punching
    **OBC204 Central lubrication with grease pump. Control is
    carried out and maintained by the SPS-control program
    *100193/4405 Text description HMI
    Standard Industrial-PC
    - Windows operation system
    - Touch screen for graphical operator guiding
    - Ethernet interface
    - Buttons and switches for start, stop, fault
    acknowledge, activation of separate functions etc.
    - Emergency stop button
    Graphical operator guiding
    - Selection of operation mode
    - Recipe handling
    - Password protected parameter modification
    (16 levels)
    - Display of the actual operational data for machine
    status, faults, cause of fault and start conditions
    - Logbook for recipe selection, password used and
    parameter modification
    - Service and control indicating
    - Onscreen operation manual for machine
    - Onscreen wiring diagram and process drawings
    - Language can be alternated between EU language
    and German (other languages upon request)

  • Carriers are conveyed lengthwise with a slat band conveyor into filler. Incoming carriers are already checked by Gronemeyer so that all carriers in
    front of filler are completely empty.
    In feed height (bottom of carrier) into filler is 1156 mm. Afterwards carriers are pushed onto a toothed belt conveyor which is installed inside filler.
    In this broad face leading position 16 cups are filled into one carrier. Correct carrier position depends on several parameters. To achieve best
    results for this filling process of carriers both push and position devices are supplied and controlled by Hassia. Further more control and monitor
    of both conveyors are also part of Hassia.
    Hassia has to provide that all cups are in correct position in the carrier. That means carriers with cups on the top of carrier are not allowed to feed
    them to Gronemeyer conveyors.
    A by-pass system for filler is available and can be used in following cases:
    - Disturbance of filler
    - End of shift (Opportunity to run line without filler.)
    In both scenarios empty carriers are transferred on a direct way to the conveyor system between filler and cooler. By using by-pass both cooling
    process and carrier handling downstream are no more linked tightly to the filling process.
    Nominal output of filler is 24.000 cups / hour = 25 carriers / minute. Filling temperature is between 70 °C – 75°C. Design of chute for waste of top
    foil at discharge site of filler will give access to quality checks equipment. Quality check device is located directly underneath of the chute. If
    necessary a waste conveyor can be added later on high level to give better access to quality checks

    Filled carriers are transported broad face leading on three separate conveyors into the Gronemeyer cooler. By means of these conveyors a train
    of 10 carriers is formed between filler and cooler.
    By demand of operators a filled carrier is presented for quality checks right behind filler by a lifting unit. This single carrier has to be removed by
    hand from this device. Demand of carriers is realised by using the operation panel.
    Empty carriers can be fed back to conveyor system by using by pass of fille

    The rest Of the equipment that makes up line can be found Here Listing 515150,515151,515153


  • Specifications:
    Standard
    Metric

    Manufacturer Name
    Oystar Packaging Technologies
     

    Year:
    2008
    2008

    Model:
    Polyflex 24/28
    Polyflex 24/28

    Capacity Speed:
    300 CPM
    300 CPM

    Products Run:
    Small 1 OX Cups
    Small 1 OX Cups

    Heating Cooling Requirements:
    Yes
    Yes

    Voltage:
    400 VOLTS
    400 VOLTS

    Frequency:
    60 HERTZ
    60 HERTZ

    Phase:
    3
    3

    Current:
    70 AMPS
    70 AMPS


    Dimensions:
    Standard
    Metric

    Overall:
    429.13 x 98.43 x 129.92 in - 30864.40 lb
    10900 x 2500 x 3300 MM - 14000 KGS



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    Multi-Listing #439459

    GRONEMEYER CUPS ELEVATOR COOLER

    Title:

    GRONEMEYER CUPS ELEVATOR COOLER





    Equipment Description
    4.3.2 Function description, mechanical interface
    Cooler is designed for a throughput of 400 cups / minute. System consists of two vertical buffers, isolation hood, evaporators and vans. First
    buffer contains 24 levels, second one 28. This results in a maximum throughput of 26.5 carriers / minute for the mechanical part of the system. In
    spite of cooling equipment is limited to 400 cups / minute.
    In feed temperature is between 75°C – 70°C; desired discharge temperature between 25 °C +/- 2° C. Achi evable cooling time is max. 20 min.
    In feed level is at 1156 mm; out feed at 775 mm.
    Overall height of cooler: approx. 4800 mm
    4.3.3 Control interface
    Required data (like cooler temperature) for different products is selected by operators by choosing defined recipes at operation panel of the line.
    All mal function messages are also shown at operation panel of line control. Cooler itself has no other interfaces than to Gronemeyer machines.
    Brief description of functions
    4.3.4 Brief description of functions (Gronemeyer Vertical Cooler)
    The Vertical Cooler consists of an elevating tower, a lowerating tower and a top conveyor as well as an infeeding and a discharging conveyor.
    These components represent the conveying system. Elevating and lowerating tower consists each of two opposing chain drives with two roller
    chains each. At these the product taking angled rails are mounted.
    On an inserted ceiling on top of the conveying techniques the evaporator units incl. the ventilators are located. These components represent the
    internal refrigerating system.
    The complete installation is covered by an insulation hood and is situated on a machine basement. Air-conducting metal sheets systematically
    guide the air along the products.

    Groups of 5 carriers each will arranged on the infeed conveyors. Two groups form a layer within the Vertical Cooler. After 10 carriers have
    reached their position in the Vertical Cooler they will be lifted by a pitch of 3” within the elevating tower. The infeed conveyor will be again free for
    the next two groups.

    In the elevating tower 24 layers fit on top of each other. After a stroke movement the supreme layer will be shifted by the top conveyor from the
    elevating to the lowerating tower. Two transfer elements serve for a secure positioning in the second tower.
    After the carriers are passed over, they move downwards clocked within the lowerating tower. Here 29 layers fit on top of each other. With the
    last clocking the carriers will be positioned onto the discharging conveyor and drive outwards of the Vertical Cooler. Depending on the line’s
    situation the discharged carriers will be directed to the Vertical Buffer (see 4.12 and 4.13) for loaded carriers or they return underneath alongside
    the infeeding conveyor back in the line.
    During the stay into the Vertical Cooler chilled air is blown steadily through the products. The chilling of the air is realized by means of the
    refrigerating system on top of the conveying installation. Air-conducting metal sheets assure that the air streams systematically through the
    carriers.


    Specifications:
    Standard
    Metric

    Manufacturer Name
    Gronemeyer Maschinenfabrik GmbH and Co.
     

    Year:
    2008
    2008

    Model:
    FZ 200 1F
    FZ 200 1F

    Serial Number:
    P0.8 3280-02/ 4500088183
    P0.8 3280-02/ 4500088183

    Capacity Size:
    18.96 lb
    8.6 KGS

    CE Marked:
    YES
    YES

    Temperature Range:
    PRODUCT INFEED 75-70 °C DISCHARGE 25 +/- 2°C DEG C
    PRODUCT INFEED 75-70 °C DISCHARGE 25 +/- 2°C DEG C

    Material of Construction:
    POLYPROPYLENE
    POLYPROPYLENE

    Chamber Dimensions:
    Width 8.400 mm Depth 3000 mm Height 5000 mm in
    Width 8.400 mm Depth 3000 mm Height 5000 mm MM

    Voltage:
    400 VOLTS
    400 VOLTS

    Frequency:
    60 HERTZ
    60 HERTZ

    Phase:
    3
    3

    Current:
    8.6 KW
    8.6 KW


    Dimensions:
    Standard
    Metric

    Overall:
    314.96 x 118.11 x 196.85 in - 16534.50 lb
    8000 x 3000 x 5000 MM - 7500 KGS



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    Multi-Listing #439546

    GRONEMEYER CUPS CARRIERS TRANSPORT SYSTEM

    Title:

    GRONEMEYER CUPS CARRIERS TRANSPORT SYSTEM





    Equipment Description
    Carriers are conveyed lengthwise with a slat band conveyor into filler. Incoming carriers are already checked by Gronemeyer so that all carriers in
    front of filler are completely empty.
    In feed height (bottom of carrier) into filler is 1156 mm. Afterwards carriers are pushed onto a toothed belt conveyor which is installed inside filler.
    In this broad face leading position 16 cups are filled into one carrier. Correct carrier position depends on several parameters. To achieve best
    results for this filling process of carriers both push and position devices are supplied and controlled by Hassia. Further more control and monitor
    of both conveyors are also part of Hassia.
    Hassia has to provide that all cups are in correct position in the carrier. That means carriers with cups on the top of carrier are not allowed to feed
    them to Gronemeyer conveyors.
    A by-pass system for filler is available and can be used in following cases:
    - Disturbance of filler
    - End of shift (Opportunity to run line without filler.)
    In both scenarios empty carriers are transferred on a direct way to the conveyor system between filler and cooler. By using by-pass both cooling
    process and carrier handling downstream are no more linked tightly to the filling process.
    Nominal output of filler is 24.000 cups / hour = 25 carriers / minute. Filling temperature is between 70 °C – 75°C. Design of chute for waste of top
    foil at discharge site of filler will give access to quality checks equipment. Quality check device is located directly underneath of the chute. If
    necessary a waste conveyor can be added later on high level to give better access to quality checks

    Filled carriers are transported broad face leading on three separate conveyors into the Gronemeyer cooler. By means of these conveyors a train
    of 10 carriers is formed between filler and cooler.
    By demand of operators a filled carrier is presented for quality checks right behind filler by a lifting unit. This single carrier has to be removed by
    hand from this device. Demand of carriers is realised by using the operation panel.
    Empty carriers can be fed back to conveyor system by using by pass of fille


    Specifications:
    Standard
    Metric

    Manufacturer Name
    Gronemeyer Maschinenfabrik GmbH and Co.
     

    Year:
    2008
    2008

    Serial Number:
    071237-2008
    071237-2008

    Model:
    FZ 200 1F
    FZ 200 1F

    Voltage:
    400 VOLTS
    400 VOLTS

    Frequency:
    60 HERTZ
    60 HERTZ

    Phase:
    3
    3

    Current:
    7.6 KW
    7.6 KW

    Type of Conveyors:
    BUCKET ELEVATOR
    BUCKET ELEVATOR


    Dimensions:
    Standard
    Metric

    Overall:
    314.96 x 33.07 x 196.85 in - 14329.90 lb
    8000 x 840 x 5000 MM - 6500 KGS



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    Multi-Listing #474180

    Rama Srl RM-RX1000 Two Axis Robotic Pick and Place Tray Unloader

    Title:

    Rama Srl RM-RX1000 Two Axis Robotic Pick and Place Tray Unloader




    Equipment Description
    Rama Srl RM-RX1000 Two Axis Robotic Pick and Place

    It is a planar two-axis robot designed for packaging lines.
    Allows light products (25 Kg max) pick & place performances with flexibility.

    Current Usage

    Manipulator mod. RM RX1000, necessary to pick the cups from the incoming
    carrier and place them to the aligning unit or onto Conveyor.

  • General Specifications

  • Main Frame Painted steel
  • Overall Guards Transparent Lexan placed on aluminium frame
  • Arms Aluminium
  • Main Drive ELAU
  • 2 Axis Control ELAU
  • Maximum speed 2 second each cycle Head has Multiple Suction Cups

  • Working area height (Y) 650mm horizontal (X) 1300mm
  • Vacuum Type of picking Suckers
  • Electrical cabinet Painted steel


  • Specifications:
    Standard
    Metric

    Manufacturer Name
    Rama Srl
     

    Voltage:
    400 VOLTS
    400 VOLTS

    Current:
    400 AMPS
    400 AMPS

    Phase:
    3
    3

    Frequency:
    50 HERTZ
    50 HERTZ

    Year:
    2008
    2008

    Model:
    RM BATPACK 200 MW
    RM BATPACK 200 MW

    Capacity Speed:
    120 CPM
    120 CPM

    Products Run:
    Small 1 OZ TUBS
    Small 1 OZ TUBS

    Recommended Packaging Form:
    CUSTOM
    CUSTOM


    Dimensions:
    Standard
    Metric

    Overall:
    39.37 x 39.37 x 39.37 in - 2204.60 lb
    1000 x 1000 x 1000 MM - 1000 KGS





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    This lot is being sold "as is, where is". We recommend that you contact an EquipNet sales representative to set up your own inspection. This item is located in

    Latin America

    This equipment is subject to a removal and loading charge.


    The written description provided for this equipment is EXACTLY what you will receive if you opt to purchase this listing. Any items that are not in the description but appear in the visual representations of this listing will not be included in the sale. Photos and video are provided just as references and to give a general sense of condition.

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