Número do item 780257

Linhas de Linha de Envase de Bebidas BW Integrated Systems Flash Pasteurisation


Moeda Aceitável de Vendedores:

£400,000.00 GBP

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Localização:  Reino Unido

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Descrição do equipamento
Complete BW Integrated Systems Promec Fill Jet Flash Pasteurisation PET Bottle Rinse, Fill, Capping and Cooling Line
  • Process Description
    Commissioned in 2018 by BW Integrated Systems this complete integrated PET bottle rinse, fill and capping line is designed to fill 330ml plastic bottles with pasteurised liquid beverage, 'Hot Fill'. The line has had little use since its installation in a research and development facility producing small batch runs of circa 1000 bottles. The line could be easily adapted to operate in continuous production and can process larger size bottles without additional tooling due to handling of bottles via the neck.
    Capacity is 3000 bottles per hour
    Bottle dimensions = Type 1 - Diameter 61.7mm, Height 157mm, Type 2 - Diameter 62mm, Height 173.7mm
    Empty bottles are manually placed onto the infeed conveyor and transferred into the neck holding conveyor. A filtered air blower unit assists bottle conveying.
    As soon as the bottles enter the Promec Fill Jet filling enclosure, the nine head rotary washer rinses them with filtered water supplied from an external stainless steel tank and pump via 1.0 µm and 0.2µm Pall cartridge filters. HEPA filtered air is supplied to the enclosure from an overhead plenum. The filler enclosure is open at the base to allow free draining following routine cleaning.
    After the rinsing phase, the bottles are passed onto the nine head rotary volumetric filler. The filling process is validated to fill at 87 degrees Celsius +/-2 degrees. Each half-inch filling nozzle is fitted with an Endress & Hauser Dosimag electromagnetic volumetric flowmeter.
    Product is delivered to the filler from a recirculating pumping buffer tank skid that controls the flow rate and pressure. Product flow rate is set at 1250L/h. Maximum throughput for both product and CIP is 3000L/h.
    Cleaning in place of the filler is possible with integrated stainless steel return lines positioned on each filling nozzle. Fitting of a small stainless steel cap on each nozzle is all that is required before the automated CIP process starts.
    The bottles are capped immediately after filling via the three head rotary capper. Lids enter the machine via a manually loaded hopper and elevator. An unscrambler is located directly above the capper.
    As the filled and capped bottles exit the machine, the FT SYSTEM checks level and lid presence. Rejects are ejected automatically.
    The conveying system then travels into a bottle inverting enclosure that turns the bottles trough 90 degrees in order to complete the sanitisation of the bottle internals. The inverter is also fitted with a stainless steel spray bar that can be used to manually sanitise the conveyor belt when not in production use.
    Bottles are printed with up to four lines of data using the Domino Inkjet printer on exit from the inverter.
    Finally, bottles are conveyed through the TMCI Padovan Blendtech cooling tunnel. The tunnel has a large sump in the base to recycle cool water over the bottles via spray bars to cool the contents down. The water quality in the sump is constantly monitored for conductivity and dosed with biocide and inhibitor accordingly.
    There is a batching plant skid and tank for making up product, pasteurisation and CIP. The 570L Moeschle stainless steel tank is used to manually batch ingredients. It is fitted with a top mounted agitator and sprayballs for CIP. A tube in tube heat exchanger uses raw steam to perform the pasteurisation process. The process is validated for a hold time of 15 seconds at 93 degrees Celsius. A spool piece can be used to divert the flow to increase the hold time to 30 seconds. For CIP the system runs at 121 degrees Celsius. Critical temperature is monitored at either end of the unlagged holding phase line to guarantee pasteurisation/sanitisation. The heat exchanger is set up to economise the latent heat in the already heated product/CIP. By removing a strainer upstream from the heat exchanger, the system can process products (popular in Asia) that include suspended solids or inclusions up to 5mm in diameter.
  • The line has been routinely serviced by the OEM (BW Integrated Systems) and all calibrations (Endress & Hauser) performed up to 2021, certificates are available.
  • All product contact parts are constructed using 316L Stainless Steel
  • All OEM manuals and drawings available in hard and soft formats
  • Lots more pictures available on request

    Listing includes the following items
  • Item 1 – Promec Bottle in-feed conveyor. Uses vibration and air blower to feed bottles into filling enclosure. 80mm Slatted Conveyor feeds bottles into the neck-holding conveyor that feeds into the bottle rinser/filler/capper.
  • Item 2 - Promec Fill Jet Bottle Rinse, Fill and Capping Machine and Enclosure
  • Item 3 – Stainless Steel Water Tank and WRAS Approved Lowara Pump
    S/N = 20180516, Q = 20 - 73.3L/Min, H = 52.3 - 23.9m
  • Item 4 – Power and Controls enclosure for Promec filler
  • Item 5 – Alfatre Hopper Elevator
    Model = ALNF200-200, S/N = 18-454
  • Item 6 – Stainless Steel Enclosure including 2 off INOX Recirculating Pumps and Buffer Tank
  • Item 7 – FT SYSTEM Level and Cap detector
    Model = CL600-HF+CT001-SE+Z100+TCS001, S/N = 18-232, 2018 CE, 230V
  • Item 8 – FT SYSTEM Slatted Conveyor and Reject Station
  • Item 9 – Bottle Inverting Conveyor
  • Item 10 – Domino Inkjet Printer
    Model = AX550i, S/N = AX0000013119
  • Item 11 – Slatted Conveyor
    80mm
  • Item 12 – TMCI Padovan Blendtech Bottle Cooling Water Shower Tunnel
    TMCI Padovan Blendtech, Model = RAFF.TUNNEL 3MQ, S/N = 91200178-0/001, 2018 CE
  • Item 13 – Slatted Conveyor
    170/330mm
  • Item 14 – Power and Controls Enclosure for TMCI Padovan Blendtech Bottle Cooling Tunnel
  • Item 15 – Wall Mounted Grundfos Dosing Pumps
  • Item 16 – 3 off Plastic Chemical Bunds
  • Item 17 – Wall Mounted Nalco Rotameters
  • Item 18 – Wall Mounted Walchem Conductivity Meter
    Model = WTC910DAANNNN-PAINNN, S/N = 1803291231, 100-240V, 50/60Hz, 13A
    Plant has been serviced for water quality by Nalco
  • Item 19 – CIP Dosing Pumps on Stainless Steel Skid Located in Adjacent Store Room
  • Item 20 – Moeschle 570L Stainless Steel Mixing Tank
    S/N = 54476, Flat Top Dished Bottom, 450mm Manway with Screen, Top Mounted Twin Blade Impellor, Level Probe, CIP Spray Balls, 500mm Straight Side
  • Item 21 – Stainless Steel Enclosure Including Tube in Tube Heat Exchanger and Pump Skid, Buffer Tank and Controls Enclosure
  • Item 22 – 20mm Stainless Steel Spool Piece for Tube in Tube Heat Exchanger Secondary Holding Phase
  • Item 23 – Assortment of Basic Spare Parts for Line on Racking
  • Item 24 – Powder Coated Workstation with Folders, OEM O&M Manuals
  • Item 25 – Power and Controls Enclosure for Bottle Inverting Conveyor


  • Especificações:
    Padrão
    Métrico
    Nome do fabricante
    BW Integrated Systems
     

    Ano:
    2018
    2018

    Modelo:
    Flash Pasteurisation
    Flash Pasteurisation

    Número de Série:
    M1609/MNB
    M1609/MNB

    Marcado CE:
    SIM
    SIM

    Velocidade:
    3000 BPH
    3000 BPH

    Detalhes da Capacidade:
    3000 Plastic PET Bottles Per Hour
    3000 Plastic PET Bottles Per Hour

    Dimensionamento do Produto:
    330ml
    330ml

    Produtos Transportados:
    Pasteurised Tea
    Pasteurised Tea

    Tensão:
    400 VOLTS
    400 VOLTS

    Frequência:
    50/60 HERTZ
    50/60 HERTZ

    Fase:
    3+1
    3+1

    Requisitos de Ar:
    6 BAR
    6 BAR

    Forma Recomendável da Embalagem:
    PALLET CUSTOMIZADO
    PALLET CUSTOMIZADO


    Dimensões:
    Padrão
    Métrico

    Veja todas as dimensões do item

    Item #1:
    157,48 x 118,11 x 98,43 IN - 1.102,31 LBS
    4000,00 x 3000,00 x 2500,00 MM - 500,00 KGS

    Item #2:
    31,5 x 27,56 x 64,96 IN - 110,23 LBS
    800,00 x 700,00 x 1650,00 MM - 50,00 KGS

    Item #3:
    196,85 x 157,48 x 59,06 IN - 551,16 LBS
    5000,00 x 4000,00 x 1500,00 MM - 250,00 KGS

    Item #4:
    64,96 x 187,01 x 106,30 IN - 2.755,78 LBS
    1650,00 x 4750,00 x 2700,00 MM - 1.250,00 KGS

    Item #5:
    141,73 x 185,04 x 53,15 IN - 771,62 LBS
    3600,00 x 4700,00 x 1350,00 MM - 350,00 KGS

    Item #6:
    47,24 x 27,56 x 76,77 IN - 220,46 LBS
    1200,00 x 700,00 x 1950,00 MM - 100,00 KGS

    Item #7:
    27,56 x 13,78 x 37,40 IN - 44,09 LBS
    700,00 x 350,00 x 950,00 MM - 20,00 KGS

    Item #8:
    17,72 x 53,15 x 17,72 IN - 22,05 LBS
    450,00 x 1350,00 x 450,00 MM - 10,00 KGS

    Item #9:
    23,62 x 6,69 x 27,56 IN - 11,02 LBS
    600,00 x 170,00 x 700,00 MM - 5,00 KGS

    Item #10:
    31,5 x 5,91 x 17,72 IN - 44,09 LBS
    800,00 x 150,00 x 450,00 MM - 20,00 KGS

    Item #11:
    47,24 x 19,69 x 59,06 IN - 66,14 LBS
    1200,00 x 500,00 x 1500,00 MM - 30,00 KGS

    Item #12:
    106,3 x 106,30 x 110,24 IN - 2.866,01 LBS
    2700,00 x 2700,00 x 2800,00 MM - 1.300,00 KGS

    Item #13:
    50 x 50,00 x 64,96 IN - 220,46 LBS
    1270,00 x 1270,00 x 1650,00 MM - 100,00 KGS

    Item #14:
    125,98 x 169,29 x 90,55 IN - 881,85 LBS
    3200,00 x 4300,00 x 2300,00 MM - 400,00 KGS

    Item #15:
    28,74 x 5,91 x 4,72 IN - 2,20 LBS
    730,00 x 150,00 x 120,00 MM - 1,00 KGS

    Item #16:
    62,99 x 23,62 x 70,87 IN - 132,28 LBS
    1600,00 x 600,00 x 1800,00 MM - 60,00 KGS

    Item #17:
    36,61 x 21,65 x 55,12 IN - 132,28 LBS
    930,00 x 550,00 x 1400,00 MM - 60,00 KGS

    Item #18:
    43,31 x 17,72 x 104,33 IN - 330,69 LBS
    1100,00 x 450,00 x 2650,00 MM - 150,00 KGS

    Item #19:
    66,93 x 37,40 x 33,46 IN - 187,39 LBS
    1700,00 x 950,00 x 850,00 MM - 85,00 KGS

    Item #20:
    55,12 x 23,62 x 98,43 IN - 330,69 LBS
    1400,00 x 600,00 x 2500,00 MM - 150,00 KGS

    Item #21:
    35,43 x 129,92 x 161,42 IN - 551,16 LBS
    900,00 x 3300,00 x 4100,00 MM - 250,00 KGS

    Item #22:
    66,93 x 59,06 x 80,71 IN - 440,92 LBS
    1700,00 x 1500,00 x 2050,00 MM - 200,00 KGS

    Item #23:
    45,28 x 19,69 x 76,77 IN - 132,28 LBS
    1150,00 x 500,00 x 1950,00 MM - 60,00 KGS

    Item #24:
    192,91 x 37,40 x 66,93 IN - 330,69 LBS
    4900,00 x 950,00 x 1700,00 MM - 150,00 KGS

    Item #25:
    267,72 x 37,40 x 80,71 IN - 4.409,24 LBS
    6800,00 x 950,00 x 2050,00 MM - 2.000,00 KGS

    Total:
    1971,65 x 187,01 x 161,42 in - 16646,94 lb
    50080 x 4750 x 4100 MM - 7551 KGS

    Aviso Legal

    Recomendamos que você entre em contato com a EquipNet para agendar uma visita ao equipamento (19) 3277-1125, [email protected].

    Europe

    Quaisquer itens que não estão na descrição, mas aparecem nas representações visuais, não serão incluídos na venda. Remoção, desmontagem, embalagem, seguro e frete: custos de responsabilidade do comprador.


    Quaisquer itens que não estão na descrição, mas aparecem nas representações visuais, não serão incluídos na venda. Remoção, desmontagem, embalagem, seguro e frete: custos de responsabilidade do comprador. Poderão haver requisitos específicos na execução dos serviços dentro da área do vendedor. Poderá ser obrigatória a realização dos serviços somente por empresas que já são homologadas pelo vendedor.

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