This is a 4 stream Sonolator with a max operating pressure of 60 bar and a max flow of circa 10kg/min depending on the size of the nozzle.
The rig consists of three jacketed vessels 150, 70 & 60 liter and a small vessel for fragrance addition.
The 150, 70 & 60 liter vessels each have a motorized lid lift mechanism to raise and lower the lid.
The outlets of the 70L and 60L feeds a triple piston Cat pump.
The fragrance pot feeds a small gear pump.
Note all pumps and stirrers are fitted with variable speed drives.
Each stream has an Endress and Hauser mass flow meter.
The equipment is controlled by two identical HMI panels.
One panel has a USB outlet from the data logger.
Vessel , Pump and Tool temp specifications included in Overview Document
Valves and Pipework specifications. All pipework upstream of the Sonolator is rated 68 Bar g.
The relief valves are set to 72 Bar.
The pipe work is fitted with high pressure bolted clamps. All seals are fabricated from Viton and/or PTFE.
The pipe work downstream of the Sonolator is rated to15 Bar and the pressure relief valves are set at 12.1Bar. The lower pressure pipe work is fitted with both conventional tri-clamps with wing nuts and some bolted clamps.
All seals are fabricated from Viton and/or PTFE.
The pipework on the rig is either fabricated from 316L stainless steel or Hastelloy C22/C276, and is stamped with either an ‘S’ or a ‘H’ respectively.
All valves in the system are Hastelloy with the exception of the oil and wax vessel outlet and low point drains.
Plate Heat Exchangers. Two Alfa Laval plate heat exchangers. One frame mounted (with titanium plates and viton seals).This is mobile and can be located prior to or post Sonolator and is intended for heating material from the 150L vessel from ambient to 90C in a single pass using a maximum flow rate of 10kg/minute.
The second HE is in a fixed location and can be used to control the product temperature.
26.25 x 13.12 x 9.84 ft - 3306.90 lb
8 x 4 x 3 M - 1500 KGS
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