Listing# 780257
Promec Fill Jet Flash Pasteurisation Bottle Filling Line for Tea Fruit or Vegetable Juice Products
Seller's Acceptable Currency:
£400,000.00 GBP
Make An OfferLocation: United Kingdom
Level of Removal: Still Installed
*All offers are submitted in Seller’s Acceptable Currency
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Equipment Description
Complete BW Integrated Systems Promec Fill Jet Flash Pasteurisation PET Bottle Rinse, Fill, Capping and Cooling Line
Process Description
Commissioned in 2018 by BW Integrated Systems this complete integrated PET bottle rinse, fill and capping line is designed to fill 330ml plastic bottles with pasteurised liquid beverage, 'Hot Fill'. The line has had little use since its installation in a research and development facility producing small batch runs of circa 1000 bottles. The line could be easily adapted to operate in continuous production and can process larger size bottles without additional tooling due to handling of bottles via the neck.
Capacity is 3000 bottles per hour
Bottle dimensions = Type 1 - Diameter 61.7mm, Height 157mm, Type 2 - Diameter 62mm, Height 173.7mm
Empty bottles are manually placed onto the infeed conveyor and transferred into the neck holding conveyor. A filtered air blower unit assists bottle conveying. As soon as the bottles enter the Promec Fill Jet filling enclosure, the nine head rotary washer rinses them with filtered water supplied from an external stainless steel tank and pump via 1.0 µm and 0.2µm Pall cartridge filters. HEPA filtered air is supplied to the enclosure from an overhead plenum. The filler enclosure is open at the base to allow free draining following routine cleaning. After the rinsing phase, the bottles are passed onto the nine head rotary volumetric filler. The filling process is validated to fill at 87 degrees Celsius +/-2 degrees. Each half-inch filling nozzle is fitted with an Endress & Hauser Dosimag electromagnetic volumetric flowmeter. Product is delivered to the filler from a recirculating pumping buffer tank skid that controls the flow rate and pressure. Product flow rate is set at 1250L/h. Maximum throughput for both product and CIP is 3000L/h. Cleaning in place of the filler is possible with integrated stainless steel return lines positioned on each filling nozzle. Fitting of a small stainless steel cap on each nozzle is all that is required before the automated CIP process starts. The bottles are capped immediately after filling via the three head rotary capper. Lids enter the machine via a manually loaded hopper and elevator. An unscrambler is located directly above the capper. As the filled and capped bottles exit the machine, the FT SYSTEM checks level and lid presence. Rejects are ejected automatically.
The conveying system then travels into a bottle inverting enclosure that turns the bottles trough 90 degrees in order to complete the sanitisation of the bottle internals. The inverter is also fitted with a stainless steel spray bar that can be used to manually sanitise the conveyor belt when not in production use.
Bottles are printed with up to four lines of data using the Domino Inkjet printer on exit from the inverter.
Finally, bottles are conveyed through the TMCI Padovan Blendtech cooling tunnel. The tunnel has a large sump in the base to recycle cool water over the bottles via spray bars to cool the contents down. The water quality in the sump is constantly monitored for conductivity and dosed with biocide and inhibitor accordingly. There is a batching plant skid and tank for making up product, pasteurisation and CIP. The 570L Moeschle stainless steel tank is used to manually batch ingredients. It is fitted with a top mounted agitator and sprayballs for CIP. A tube in tube heat exchanger uses raw steam to perform the pasteurisation process. The process is validated for a hold time of 15 seconds at 93 degrees Celsius. A spool piece can be used to divert the flow to increase the hold time to 30 seconds. For CIP the system runs at 121 degrees Celsius. Critical temperature is monitored at either end of the unlagged holding phase line to guarantee pasteurisation/sanitisation. The heat exchanger is set up to economise the latent heat in the already heated product/CIP. By removing a strainer upstream from the heat exchanger, the system can process products (popular in Asia) that include suspended solids or inclusions up to 5mm in diameter.
The line has been routinely serviced by the OEM (BW Integrated Systems) and all calibrations (Endress & Hauser) performed up to 2021, certificates are available.All product contact parts are constructed using 316L Stainless Steel. All OEM manuals and drawings available in hard and soft formats. Lots more pictures available on request
Listing includes the following items
Item 1 – Promec Bottle in-feed conveyor. Uses vibration and air blower to feed bottles into filling enclosure. 80mm Slatted Conveyor feeds bottles into the neck-holding conveyor that feeds into the bottle rinser/filler/capper.
Item 2 - Promec Fill Jet Bottle Rinse, Fill and Capping Machine and Enclosure
Item 3 – Stainless Steel Water Tank and WRAS Approved Lowara Pump
S/N = 20180516, Q = 20 - 73.3L/Min, H = 52.3 - 23.9m
Item 4 – Power and Controls enclosure for Promec filler
Item 5 – Alfatre Hopper Elevator
Model = ALNF200-200, S/N = 18-454
Item 6 – Stainless Steel Enclosure including 2 off INOX Recirculating Pumps and Buffer Tank
Item 7 – FT SYSTEM Level and Cap detector
Model = CL600-HF+CT001-SE+Z100+TCS001, S/N = 18-232, 2018 CE, 230V
Item 8 – FT SYSTEM Slatted Conveyor and Reject Station
Item 9 – Bottle Inverting Conveyor
Item 10 – Domino Inkjet Printer
Model = AX550i, S/N = AX0000013119
Item 11 – Slatted Conveyor
80mm
Item 12 – TMCI Padovan Blendtech Bottle Cooling Water Shower Tunnel
TMCI Padovan Blendtech, Model = RAFF.TUNNEL 3MQ, S/N = 91200178-0/001, 2018 CE
Item 13 – Slatted Conveyor
170/330mm
Item 14 – Power and Controls Enclosure for TMCI Padovan Blendtech Bottle Cooling Tunnel
Item 15 – Wall Mounted Grundfos Dosing Pumps
Item 16 – 3 off Plastic Chemical Bunds
Item 17 – Wall Mounted Nalco Rotameters
Item 18 – Wall Mounted Walchem Conductivity Meter
Model = WTC910DAANNNN-PAINNN, S/N = 1803291231, 100-240V, 50/60Hz, 13A
Plant has been serviced for water quality by Nalco
Item 19 – CIP Dosing Pumps on Stainless Steel Skid Located in Adjacent Store Room
Item 20 – Moeschle 570L Stainless Steel Mixing Tank
S/N = 54476, Flat Top Dished Bottom, 450mm Manway with Screen, Top Mounted Twin Blade Impellor, Level Probe, CIP Spray Balls, 500mm Straight Side
Item 21 – Stainless Steel Enclosure Including Tube in Tube Heat Exchanger and Pump Skid, Buffer Tank and Controls Enclosure
Item 22 – 20mm Stainless Steel Spool Piece for Tube in Tube Heat Exchanger Secondary Holding Phase
Item 23 – Assortment of Basic Spare Parts for Line on Racking
Item 24 – Powder Coated Workstation with Folders, OEM O&M Manuals
Item 25 – Power and Controls Enclosure for Bottle Inverting Conveyor
Process Description
Commissioned in 2018 by BW Integrated Systems this complete integrated PET bottle rinse, fill and capping line is designed to fill 330ml plastic bottles with pasteurised liquid beverage, 'Hot Fill'. The line has had little use since its installation in a research and development facility producing small batch runs of circa 1000 bottles. The line could be easily adapted to operate in continuous production and can process larger size bottles without additional tooling due to handling of bottles via the neck.
Empty bottles are manually placed onto the infeed conveyor and transferred into the neck holding conveyor. A filtered air blower unit assists bottle conveying. As soon as the bottles enter the Promec Fill Jet filling enclosure, the nine head rotary washer rinses them with filtered water supplied from an external stainless steel tank and pump via 1.0 µm and 0.2µm Pall cartridge filters. HEPA filtered air is supplied to the enclosure from an overhead plenum. The filler enclosure is open at the base to allow free draining following routine cleaning. After the rinsing phase, the bottles are passed onto the nine head rotary volumetric filler. The filling process is validated to fill at 87 degrees Celsius +/-2 degrees. Each half-inch filling nozzle is fitted with an Endress & Hauser Dosimag electromagnetic volumetric flowmeter. Product is delivered to the filler from a recirculating pumping buffer tank skid that controls the flow rate and pressure. Product flow rate is set at 1250L/h. Maximum throughput for both product and CIP is 3000L/h. Cleaning in place of the filler is possible with integrated stainless steel return lines positioned on each filling nozzle. Fitting of a small stainless steel cap on each nozzle is all that is required before the automated CIP process starts. The bottles are capped immediately after filling via the three head rotary capper. Lids enter the machine via a manually loaded hopper and elevator. An unscrambler is located directly above the capper. As the filled and capped bottles exit the machine, the FT SYSTEM checks level and lid presence. Rejects are ejected automatically.
The conveying system then travels into a bottle inverting enclosure that turns the bottles trough 90 degrees in order to complete the sanitisation of the bottle internals. The inverter is also fitted with a stainless steel spray bar that can be used to manually sanitise the conveyor belt when not in production use.
Bottles are printed with up to four lines of data using the Domino Inkjet printer on exit from the inverter.
Finally, bottles are conveyed through the TMCI Padovan Blendtech cooling tunnel. The tunnel has a large sump in the base to recycle cool water over the bottles via spray bars to cool the contents down. The water quality in the sump is constantly monitored for conductivity and dosed with biocide and inhibitor accordingly. There is a batching plant skid and tank for making up product, pasteurisation and CIP. The 570L Moeschle stainless steel tank is used to manually batch ingredients. It is fitted with a top mounted agitator and sprayballs for CIP. A tube in tube heat exchanger uses raw steam to perform the pasteurisation process. The process is validated for a hold time of 15 seconds at 93 degrees Celsius. A spool piece can be used to divert the flow to increase the hold time to 30 seconds. For CIP the system runs at 121 degrees Celsius. Critical temperature is monitored at either end of the unlagged holding phase line to guarantee pasteurisation/sanitisation. The heat exchanger is set up to economise the latent heat in the already heated product/CIP. By removing a strainer upstream from the heat exchanger, the system can process products (popular in Asia) that include suspended solids or inclusions up to 5mm in diameter.
The line has been routinely serviced by the OEM (BW Integrated Systems) and all calibrations (Endress & Hauser) performed up to 2021, certificates are available.All product contact parts are constructed using 316L Stainless Steel. All OEM manuals and drawings available in hard and soft formats. Lots more pictures available on request
Listing includes the following items
S/N = 20180516, Q = 20 - 73.3L/Min, H = 52.3 - 23.9m
Model = ALNF200-200, S/N = 18-454
Model = CL600-HF+CT001-SE+Z100+TCS001, S/N = 18-232, 2018 CE, 230V
Model = AX550i, S/N = AX0000013119
80mm
TMCI Padovan Blendtech, Model = RAFF.TUNNEL 3MQ, S/N = 91200178-0/001, 2018 CE
170/330mm
Model = WTC910DAANNNN-PAINNN, S/N = 1803291231, 100-240V, 50/60Hz, 13A
Plant has been serviced for water quality by Nalco
S/N = 54476, Flat Top Dished Bottom, 450mm Manway with Screen, Top Mounted Twin Blade Impellor, Level Probe, CIP Spray Balls, 500mm Straight Side
Specifications:
Standard
Metric
Manufacturer Name
Promec
Year:
2018
2018
Model:
Flash Pasteurisation
Flash Pasteurisation
Serial Number:
M1609/MNB
M1609/MNB
CE Marked:
YES
YES
Capacity Speed:
3000
BPH
3000
BPH
Capacity Details:
3000 Plastic PET Bottles Per Hour
3000 Plastic PET Bottles Per Hour
Product Sizing:
330ml
330ml
Products Run:
Pasteurised Tea
Pasteurised Tea
Voltage:
400
VOLTS
400
VOLTS
Frequency:
50/60
HERTZ
50/60
HERTZ
Phase:
3+1
3+1
Air Requirements:
6
BAR
6
BAR
Recommended Packaging Form:
CUSTOM PALLET
CUSTOM PALLET
Dimensions:
Standard
Metric
See all item dimensions
Item #1:
157.48 x 118.11 x 98.43 IN - 1,102.31 LBS
4000.00 x 3000.00 x 2500.00 MM - 500.00 KGS
Item #2:
31.5 x 27.56 x 64.96 IN - 110.23 LBS
800.00 x 700.00 x 1650.00 MM - 50.00 KGS
Item #3:
196.85 x 157.48 x 59.06 IN - 551.16 LBS
5000.00 x 4000.00 x 1500.00 MM - 250.00 KGS
Item #4:
64.96 x 187.01 x 106.30 IN - 2,755.78 LBS
1650.00 x 4750.00 x 2700.00 MM - 1,250.00 KGS
Item #5:
141.73 x 185.04 x 53.15 IN - 771.62 LBS
3600.00 x 4700.00 x 1350.00 MM - 350.00 KGS
Item #6:
47.24 x 27.56 x 76.77 IN - 220.46 LBS
1200.00 x 700.00 x 1950.00 MM - 100.00 KGS
Item #7:
27.56 x 13.78 x 37.40 IN - 44.09 LBS
700.00 x 350.00 x 950.00 MM - 20.00 KGS
Item #8:
17.72 x 53.15 x 17.72 IN - 22.05 LBS
450.00 x 1350.00 x 450.00 MM - 10.00 KGS
Item #9:
23.62 x 6.69 x 27.56 IN - 11.02 LBS
600.00 x 170.00 x 700.00 MM - 5.00 KGS
Item #10:
31.5 x 5.91 x 17.72 IN - 44.09 LBS
800.00 x 150.00 x 450.00 MM - 20.00 KGS
Item #11:
47.24 x 19.69 x 59.06 IN - 66.14 LBS
1200.00 x 500.00 x 1500.00 MM - 30.00 KGS
Item #12:
106.3 x 106.30 x 110.24 IN - 2,866.01 LBS
2700.00 x 2700.00 x 2800.00 MM - 1,300.00 KGS
Item #13:
50 x 50.00 x 64.96 IN - 220.46 LBS
1270.00 x 1270.00 x 1650.00 MM - 100.00 KGS
Item #14:
125.98 x 169.29 x 90.55 IN - 881.85 LBS
3200.00 x 4300.00 x 2300.00 MM - 400.00 KGS
Item #15:
28.74 x 5.91 x 4.72 IN - 2.20 LBS
730.00 x 150.00 x 120.00 MM - 1.00 KGS
Item #16:
62.99 x 23.62 x 70.87 IN - 132.28 LBS
1600.00 x 600.00 x 1800.00 MM - 60.00 KGS
Item #17:
36.61 x 21.65 x 55.12 IN - 132.28 LBS
930.00 x 550.00 x 1400.00 MM - 60.00 KGS
Item #18:
43.31 x 17.72 x 104.33 IN - 330.69 LBS
1100.00 x 450.00 x 2650.00 MM - 150.00 KGS
Item #19:
66.93 x 37.40 x 33.46 IN - 187.39 LBS
1700.00 x 950.00 x 850.00 MM - 85.00 KGS
Item #20:
55.12 x 23.62 x 98.43 IN - 330.69 LBS
1400.00 x 600.00 x 2500.00 MM - 150.00 KGS
Item #21:
35.43 x 129.92 x 161.42 IN - 551.16 LBS
900.00 x 3300.00 x 4100.00 MM - 250.00 KGS
Item #22:
66.93 x 59.06 x 80.71 IN - 440.92 LBS
1700.00 x 1500.00 x 2050.00 MM - 200.00 KGS
Item #23:
45.28 x 19.69 x 76.77 IN - 132.28 LBS
1150.00 x 500.00 x 1950.00 MM - 60.00 KGS
Item #24:
192.91 x 37.40 x 66.93 IN - 330.69 LBS
4900.00 x 950.00 x 1700.00 MM - 150.00 KGS
Item #25:
267.72 x 37.40 x 80.71 IN - 4,409.24 LBS
6800.00 x 950.00 x 2050.00 MM - 2,000.00 KGS
Overall:
1971.65 x 187.01 x 161.42 in - 16646.94 lb
50080 x 4750 x 4100 MM - 7551 KGS
Disclaimer
This lot is being sold "as is, where is". We recommend that you contact an EquipNet sales representative to set up your own inspection. This item is located in
Europe
This equipment is subject to a removal and loading charge.
The written description provided for this equipment is EXACTLY what you will receive if you opt to purchase this listing. Any items that are not in the description but appear in the visual representations of this listing will not be included in the sale. Photos and video are provided just as references and to give a general sense of condition.
Please be aware that weights and dimensions of equipment provided on EquipNet’s listings are estimates and can vary from actual weights and size. Sellers estimates are often not precise especially when equipment was installed versus prepped for shipment. As such, please do not fully rely on the accuracy of this information in EquipNet’s listings for shipping quotes and/or user size requirements.
Any license associated with this equipment is non-transferable.
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